Dual fluids PU Epoxies resins Silicone RTV Potting Machine for Electronics
Email: gluepotting@gmail.com
Ab Glue Mixing Powers Supply Glue Potting Machine 2 Tank Silicone Dispensing Machine
Our ab two part gluing machine are nowadays used for many different purposes and their application fields are increasing every day.
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
Sealing is the process in which resin beads (liquid gaskets) are applied to housings (electronic control units, lighting, air ducts,...), before they are being joined together. Depending on the application, sealing beads can be used also for bonding of the housing parts and to replace additional screwing processes.
Gap filling and thermally conductive pastes application are quite new processes in automation production, to replace the manual application of thermal pads. These applications are getting more important, as thermal management in electronic parts is a challenging issue due to the miniaturisation of the components and their increasing performance.
No matter what your resin application requirements look like - we can do most of them in our fully equipped lab.
We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones - temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Introduction to epoxy resin glue dispenser machine (potting machine):
Fully automatic glue potting machine for two-component AB glue epoxy resin/PU/Silicone. It can realize automatic proportioning, automatic mixing, automatic glue potting and sealing of epoxy resin. Automatic proportioning on demand to achieve mixing and dispensing, filling. On-demand and easy to manage;
Applicable epoxy resin types:
1, Various high, medium and low viscosities within 30000mPa·s
2, Glue mixing and potting with different proportions between 1:1 and 1:20;
3, Epoxy resin with high impurities, the ratio of glue and additives can reach 1:1;
Main functions of epoxy resin glue potting machine (ab glue dispenser machine) KPD-700
1. Fully automatic proportioning, mixing, quantitative glue potting and filling;
2. Touch screen display, monitoring, recording, and modification of the overall status information of the glue potting machine;
3. The glue discharge ratio, glue discharge speed, glue discharge time, and glue stop time can be adjusted at will;
4. The vacuum suction function of the glue outlet can avoid uneven glue discharge, wire drawing, bubbles, etc.;
5. One-button automatic cleaning of the mixing tube;
6. Automatic stirring of the glue bucket;
7. Vacuum degassing and automatic gluing in the glue bucket;
8. Glue bucket heating, pump, and pipeline heating;
9. Touch screen display, operation, full Engsllish interface, various parameter recording, display, alarm, high degree of intelligence, easy to learn and understand;
10. Double material barrel design, A glue and B glue are stored separately, and the bottom of the glue barrel is equipped with a liquid level sensor, which supports glue quantity monitoring and glue quantity alarm;
Tech data
It is widely used in the field of electronic products, such as: capacitors, power modules, sensors, mutual inductors, transformers, batteries, LEDs, rectifier bridges, inductors, lightning protection modules, water meters, motors, high-voltage packages, etc. There are cases for reference. Other industries such as the building materials industry are also occasionally used. Suitable automatic glue filling solutions can be provided according to different products.
Additional configurations / functions list (these are options base on materials and production requirements with additional cost)
1:Available in touch screen operation
2:Available in 10, 30, 60 liters tanks’ sizes (customize is welcome with additional cost)
3:Available in Dynamic or Static valve (depends on materials)
4:Agitate motor (tank stir)
5:Tank heating jacket (Silicone heater with auto regulator)
6:Heating hoses (depends on materials)
7:Mixing valve and mixing nozzle automatic flushing clean system
8:Pump pressure sensor (Monitoring the materials’ pump pressure, in case if over or under pressure, it will stop and alarm to alert,optional function)
9:Mixer tube clogging sensor (for dynamic valve, monitoring the mixing tube in case if clogged, it will alarm in 1-3 sec. to alert optional function)
10:Pump sizes, available in 3cc, 8cc, 12cc, 24cc, and so on… (it is determined by dosing speed, and volume)
11:Available in multiple dispensing valves or nozzles, such as 1, 2, 4, 6
12:Secondary pumps (e.g. when transit material from a larger pump to a second pump with very small volume required, it is determined by the dosing volume)
13:Pallet or fixture (depends on)
14:Machine additional safety protection (Moving robot cover, or safety light curtain)
Epoxy resin potting example:
Pouring products: safety capacitors; you can also view other product potting case videos
Pouring process: Place the product on the neatly placed fixture, and perform three-axis linkage trajectory potting to automatically pot the neatly placed products;
For more machine please send inquiry us !
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